Hyundai Kona: Dual Clutch Transmission Control System / Gear Actuator Assembly Repair procedures

Hyundai Kona (OS) 2018-2026 Service Manual / DCT (Dual Clutch Transmission) System / Dual Clutch Transmission Control System / Gear Actuator Assembly Repair procedures

Removal

1.	Remove the air cleaner assembly and air duct. (Refer to Engine Mechanical System - "Air Cleaner")

2.	Remove the battery and battery tray. (Refer to Engine Electrical System - "Battery")

3.	Remove the ECM. (Refer to Engine Cotrol System - "ECM")

4.	Disconnect the wiring after loosening the bolt (A).

5.	Disconnect the gear actuator solenoid connector (C).

6.	Disconnect the gear actuator motor connector (D).

Remove the gear actuator assembly after loosening the bolts (A-2ea, B-3ea).

Tightening torque :

(A) : 9.8 - 11.8 N.m (1.0 - 1.2kgf.m, 7.2 - 8.7 lb-ft)

(B) : 19.6 - 26.5 N.m (2.0 - 2.7kgf.m, 14.5 - 19.5 lb-ft)

Installation

To install, reverse the removal procedure.

•	Check the details below before insatalling the gear actuator assembly.

1)	Chect that the gear actuator is placed in the "neutral" state.

2)	Check the assembled state of the O-rings (A).

3)	Apply gear oil to the surface of O-rings.

4)	Check the assembled state of the dowel pins (A).

•	Perform the clutch touch point learning procedure using the GDS after replacing the gear actuator assembly.

Gear Actuator Assembly Schematic diagrams

Circuit Diagram ...

Input shaft speed sensor 1 Components and components location

Components 1. Input shaft speed sensor 1 (Odd) 2. Input shaft speed sensor 2 (Even) ...

Other information:

Hyundai Kona (OS) 2018-2026 Owners Manual: Manual transmission operation
The manual transmission has 6 forward gears. The transmission is fully synchronized in all forward gears so shifting to either a higher or a lower gear is easily accomplished. WARNING Before leaving the driver's seat, always make sure the shift lever is in 1st gear when the vehicle is parked on a ...

Hyundai Kona (OS) 2018-2026 Service Manual: Gear Actuator Assembly Description and operation
Description • Components location : DCT (Dual Clutch Transmission) • Function The gear actuator comprises the shift motor and select solenoid. Gear actuator shift motor and select solenoid receive signals fro ...