Hyundai Kona: Dual Clutch Transmission Control System / Gear Actuator Assembly Repair procedures

Removal
1.
Remove the air cleaner assembly and air duct.
(Refer to Engine Mechanical System - "Air Cleaner")
2.
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
3.
Remove the ECM.
(Refer to Engine Cotrol System - "ECM")
4.
Disconnect the wiring after loosening the bolt (A).
5.
Disconnect the gear actuator solenoid connector (C).
6.
Disconnect the gear actuator motor connector (D).

7.
Remove the gear actuator assembly after loosening the bolts (A-2ea, B-3ea).
Tightening torque :
(A) : 9.8 - 11.8 N.m (1.0 - 1.2kgf.m, 7.2 - 8.7 lb-ft)
(B) : 19.6 - 26.5 N.m (2.0 - 2.7kgf.m, 14.5 - 19.5 lb-ft)

Installation
1.
To install, reverse the removal procedure.
  
Check the details below before insatalling the gear actuator assembly.
1)
Chect that the gear actuator is placed in the "neutral" state.
2)
Check the assembled state of the O-rings (A).

3)
Apply gear oil to the surface of O-rings.
4)
Check the assembled state of the dowel pins (A).

Perform the clutch touch point learning procedure using the GDS after replacing the gear actuator assembly.

Gear Actuator Assembly Schematic diagrams
Circuit Diagram ...

Input shaft speed sensor 1 Components and components location
Components 1. Input shaft speed sensor 1 (Odd) 2. Input shaft speed sensor 2 (Even) ...

Other information:

Hyundai Kona (OS) 2018-2020 Owners Manual: Fuel economy
Average Fuel Economy (1) The average fuel economy is calculated by the total driving distance and fuel consumption since the last average fuel economy reset. The average fuel economy can be reset both manually and automatically. Manual reset To clear the average fuel economy manually, press t ...

Hyundai Kona (OS) 2018-2020 Owners Manual: Storage compartment
WARNING Never store cigarette lighters, propane cylinders, or other flammable/explosive materials in the vehicle. These items may catch fire and/or explode if the vehicle is exposed to hot temperatures for extended periods. WARNING ALWAYS keep the storage compartment covers closed securely while d ...

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