Hyundai Kona: Coupling Assembly / Oil hydraulic Motor(Actuator) Repair procedures

Hyundai Kona (OS) 2018-2024 Service Manual / 4 Wheel Drive (4WD) System / Coupling Assembly / Oil hydraulic Motor(Actuator) Repair procedures

Inspection
  
If you have trouble code related to the oil hydraulic motor (actuator), check oil hydraulic motor (actuator) according to the inspection process.
Oil Hydraulic Motor (Actuator) Inspection Procedure

Removal
1.
Remove the coupling assembly.
(Refer to 4WD Control System - "Coupling Assembly")
2.
Keep going perpendicular state after remove the coupling assembly.
  
Keep going perpendicular state during remove (install) the hydraulic motor (actuators).

Use a tool (A) that allows the auxiliary operator to hold or seat the coupling in a vertical position.
So that the input shaft side (B) is not damaged.

3.
Remove the hydraulic motor (A) after loosening bolts with hex wrench.

  
Remove the hydraulic motor (actuators) after dropping residual oil as much as possible inside the coupling. (abut 5-10 sec)

Installation
1.
Before installation, wipe the surface (A) with a clean cloth.

2.
Check the O-rings (A) of the new hydraulic motor (actuators).

  
You have to prevent any dust from entering inside hydraulic motors (actuators) and housing.
3.
After mounting the hydraulic motor (actuator) (A), tighten the bolts.
  
When installing, motor connector has to toward in the direction of outside of the Coupling.
Tightening torque :
8.8 - 10.8 N.m (0.9 - 1.1 kgf.m, 6.5 - 8.0lb-ft)

  
When installing, oil can be reflux by the pressure in air breather hole (A).

Change direction in the direction of the arrow and lay on the floor as shown in the illustration.
※ The reflux oil will flow to the bottom.
You have to prevent additional backflow in according to order as shown in the illustration.

4.
Wipe the flowed oil to around the surface with a clean cloth.

Oil hydraulic Motor(Actuator) Description and operation
Description The 4WD ECM controls the Pump Motor Pump (Actuator) to generating an oil pressure. The pressure engages a multiple disk clutch to transfer torque to the rear wheels. ...

Pressure Sensor Description and operation
Description The 4WD ECU makes a Motor Pump (Actuator) turn round for generating an oil pressure. And then it presses a multiple disk clutch and transfers the generated torque int ...

Other information:

Hyundai Kona (OS) 2018-2024 Owners Manual: To reset the power windows
If the power windows do not operate normally, the automatic power window system must be reset as follows: 1. Place the ignition switch to the ON position. 2. Close the window and continue pulling up on the power window switch for at least one second. If the power windows do not operate properly af ...

Hyundai Kona (OS) 2018-2024 Service Manual: Auto Head Lamp Leveling Unit Troubleshooting
Inspection with GDS Initialization and diagnosis sequence by using GDS equipment. The following is the summarized A/S procedure. No Procedure 1 Park the vehicle on level ground ...

© 2018-2024 www.hkona.com