Hyundai Kona: Brake System / Repair procedures

Operation and Leakage Check
Check all of the following items :
Component
Procedure
Brake Booster (A)
Check brake operation by applying the brakes during a test drive. If the brakes do not work properly, check the brake booster. Replace the brake booster as an assembly if it does not work properly or if there are signs of leakage.
Piston cup and pressure cup inspection (B)

•
Check brake operation by applying the brakes. Look for damage or signs of fluid leakage. Replace the master cylinder as an assembly if the pedal does not work properly or if there is damage or signs of fluid leakage.
•
Check for a difference in brake pedal stroke between quick and slow brake applications. Replace the master cylinder if there is a difference in pedal stroke.
Brake hoses (C)
Look for damage or signs of fluid leakage. Replace the brake hose with a new one if it is damaged or leaking.
Caliper piston seal and piston boots (D)

Check brake operation by applying the brakes.
Look for damage or signs of fluid leakage. If the pedal does not work properly, the brakes drag, or there is damage or signs of fluid leakage, disassemble and inspect the brake caliper. Replace the boots and seals with new ones whenever the brake caliper is disassembled.

Brake System
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Brake Booster Components and components location
Components 1. Reservoir cap 2. Reservoir 3. Brake booster 4. Master cylinder 5. Booster presure senser ...

Other information:

Hyundai Kona (OS) 2018-2026 Service Manual: Intake Manifold Components and components location
Components 1. Intake manifold assembly 2. Intake manifold gasket 3. Electronic throttle body gasket 4. Electronic throttle body 5. Purge control solenoid valve (PCSV) ...

Hyundai Kona (OS) 2018-2026 Service Manual: Troubleshooting
Failure Diagnosis 1. In principle, ESP and TCS controls are prohibited in case of ABS failure. 2. When ESP or TCS fails, only the failed system control is prohibited. 3. However, when the solenoid valve relay s ...

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