Hyundai Kona: Parking Brake System / Parking Brake Lever Repair procedures

Hyundai Kona (OS) 2018-2023 Service Manual / Brake System / Parking Brake System / Parking Brake Lever Repair procedures

Removal

1.	Turn ignition switch OFF and disconnect the battery negative (-) cable.

2.	Release the parking brake.

3.	Remove the floor console assembly. (Refer to Body - "Floor Console")

4.	Disconnect the parking brake switch connector (A).

5.	Remove the parking brake cable after removing the nut and cable retainer (A).

6.	Remove the parking brake lever assembly (A) after loosening the bolts.

Installation

Install the parking brake lever assembly (A).

Tightening torque :

19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb-ft)

2.	Install the parking cable and cable retainer (A).

Apply a coating of the specified grease to each sliding parts (A) of the ratchet plate or the ratchet pawl.

Specified grease : CASMOLY 623

Install the parking brake cable adjuster, then adjust the parking brake lever stroke by turning adjusting nut (A).

Parking brake lever stroke :

5 - 7 clicks (Pull the lever with 196N (20 kgf, 44 lbf))

Adjustment

1.	Remove the floor console assembly. (Refer to Body - "Floor Console")

2.	Apply the brake pedal 20 times with the force of 10kgf after bleeding. Then, for the cable to settle in, apply the parking brake full stroke more than 3 times.

Install the parking brake cable adjuster, then adjust the parking brake lever stroke by turning adjusting nut (A).

5 - 7 clicks (Pull the lever with 196N (20 kgf, 44 lbf))

Tension the parking brake cable by tightening the adjusting nut, until the operating levers on both calipers lift from the stop, up to a distance of (A) and (D) between operating lever (B) and stopper (C).

Distance (A + D) : Max. 3 mm (0.12 in)

5.	Release the parking brake lever fully, and check that parking brakes do not drag when the rear wheels are turned. Readjust if necessary.

6.	Make sure that the parking brakes are fully applied when the parking brake lever is pulled up fully.

7.	Install the floor console. (Refer to Body - "Floor Console")

Components and components location

Components 1. Parking brake lever 2. Equalizer assembly 3. Parking brake cable 4. Brake disc 5. Brake caliper ...

Parking Brake Switch Repair procedures

Removal 1. Turn ignition switch OFF and disconnect the negative (-) battery cable. 2. Release the parking brake. 3. ...

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