Hyundai Kona: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Kona (OS) 2018-2024 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal
1.
Remove the following items.
(Refer to Suspension System - "Sub Frame")
2.
Remove the propeller shaft (A).
Tightening torque :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.1 - 47.0 lb-ft)

3.
Remove the trasfer assembly (B) after disconnect the mounting bolt (A).
Tightening torque :
49.0 - 68.6 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.4 lb-ft)

Installation
1.
To install, reverse the removal procedure.
  
1)
Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
2)
Smear and cover splines (B) with molybdenum type high pressure grease.
GREASE : SPL-1 or equivalent

3)
Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Transfer Fluid Repair procedures
Inspection    • Transfer oil shuold be inspected and refilled every 60000 km (400 ...

Oil Seal Repair procedures
Replacement 1. Remove the trasfer assembly. (Refer to 4WD System - "Trasfer Assembly") 2. Remove the oil seal (A). ...

Other information:

Hyundai Kona (OS) 2018-2024 Service Manual: Spark Plug Specifications
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Hyundai Kona (OS) 2018-2024 Owners Manual: Emergency precautions
Tires Do not use tire and wheel with different size and type from the one originally installed on your vehicle. It can affect the safety and performance of your vehicle, which could lead to steering failure or rollover causing serious injury. When replacing the tires, be sure to equip all four tir ...

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