Hyundai Kona: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Kona (OS) 2018-2021 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal
1.
Remove the following items.
(Refer to Suspension System - "Sub Frame")
2.
Remove the propeller shaft (A).
Tightening torque :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.1 - 47.0 lb-ft)

3.
Remove the trasfer assembly (B) after disconnect the mounting bolt (A).
Tightening torque :
49.0 - 68.6 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.4 lb-ft)

Installation
1.
To install, reverse the removal procedure.
  
1)
Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
2)
Smear and cover splines (B) with molybdenum type high pressure grease.
GREASE : SPL-1 or equivalent

3)
Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Transfer Fluid Repair procedures
Inspection    • Transfer oil shuold be inspected and refilled every 60000 km (400 ...

Oil Seal Repair procedures
Replacement 1. Remove the trasfer assembly. (Refer to 4WD System - "Trasfer Assembly") 2. Remove the oil seal (A). ...

Other information:

Hyundai Kona (OS) 2018-2021 Owners Manual: Maintenance Under Severe Usage and Low Mileage Conditions (Gasoline Engine, for Europe)
The following items must be serviced more frequently on cars mainly used under severe and low mileage driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and if necessary, adjust, correct, clean or replace Severe driving conditions A : ...

Hyundai Kona (OS) 2018-2021 Service Manual: Mode Control Actuator Components and components location
Components Location 1. Mode control actuator ...

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