Hyundai Kona: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Kona (OS) 2018-2023 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal

1.	Remove the following items. (Refer to Suspension System - "Sub Frame")

Remove the propeller shaft (A).

Tightening torque :

49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.1 - 47.0 lb-ft)

Remove the trasfer assembly (B) after disconnect the mounting bolt (A).

Tightening torque :

49.0 - 68.6 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.4 lb-ft)

Installation

To install, reverse the removal procedure.

1)	Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.

Smear and cover splines (B) with molybdenum type high pressure grease.

GREASE : SPL-1 or equivalent

3)	Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Transfer Fluid Repair procedures

Inspection • Transfer oil shuold be inspected and refilled every 60000 km (400 ...

Oil Seal Repair procedures

Replacement 1. Remove the trasfer assembly. (Refer to 4WD System - "Trasfer Assembly") 2. Remove the oil seal (A). ...

Other information:

Hyundai Kona (OS) 2018-2023 Service Manual: Engine Control Module (ECM) Schematic diagrams
ECM Terminal and Input/Output signal ECM Terminal Function Connector [A] Pin No Description Connected to 1 Ignition coil (Cylinder #4) control output Ignition coil (Cylinder #4) ...

Hyundai Kona (OS) 2018-2023 Owners Manual: Notes on the safe use of the Tire Mobility Kit
Park your car at the side of the road so that you can work with the Tire Mobility Kit away from moving traffic. To be sure your vehicle will not move, even when you're on fairly level ground, always set your parking brake. Only use the Tire Mobility Kit for sealing/ inflation passenger car t ...