Hyundai Kona: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Kona (OS) 2018-2026 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal

1.	Remove the following items. (Refer to Suspension System - "Sub Frame")

Remove the propeller shaft (A).

Tightening torque :

49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.1 - 47.0 lb-ft)

Remove the trasfer assembly (B) after disconnect the mounting bolt (A).

Tightening torque :

49.0 - 68.6 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.4 lb-ft)

Installation

To install, reverse the removal procedure.

1)	Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.

Smear and cover splines (B) with molybdenum type high pressure grease.

GREASE : SPL-1 or equivalent

3)	Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Transfer Fluid Repair procedures

Inspection • Transfer oil shuold be inspected and refilled every 60000 km (400 ...

Oil Seal Repair procedures

Replacement 1. Remove the trasfer assembly. (Refer to 4WD System - "Trasfer Assembly") 2. Remove the oil seal (A). ...

Other information:

Hyundai Kona (OS) 2018-2026 Owners Manual: Prerequisite for activation
The ISG system operates in the following situations. - The driver's seatbelt is fastened. - The driver's door and the hood are closed. - The brake vacuum pressure is adequate. - The battery is sufficiently charged. - The outside temperature is between -20 °C and 35 °C (-4 °F and 95 °F). - The ...

Hyundai Kona (OS) 2018-2026 Service Manual: Special service tools
Special Service Tools Tool (Number and name) Illustration Use Crankshaft front oil seal installer (09455-21200) Installation of the front oil seal Valve stem oil seal installer (0 ...