Hyundai Kona: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Kona (OS) 2018-2022 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal
1.
Remove the following items.
(Refer to Suspension System - "Sub Frame")
2.
Remove the propeller shaft (A).
Tightening torque :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.1 - 47.0 lb-ft)

3.
Remove the trasfer assembly (B) after disconnect the mounting bolt (A).
Tightening torque :
49.0 - 68.6 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.4 lb-ft)

Installation
1.
To install, reverse the removal procedure.
  
1)
Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
2)
Smear and cover splines (B) with molybdenum type high pressure grease.
GREASE : SPL-1 or equivalent

3)
Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Transfer Fluid Repair procedures
Inspection    • Transfer oil shuold be inspected and refilled every 60000 km (400 ...

Oil Seal Repair procedures
Replacement 1. Remove the trasfer assembly. (Refer to 4WD System - "Trasfer Assembly") 2. Remove the oil seal (A). ...

Other information:

Hyundai Kona (OS) 2018-2022 Owners Manual: Operating precautions for catalytic converters
WARNING A hot exhaust system can ignite flammable items under your vehicle. Do not park, idle, or drive the vehicle over or near flammable objects, such as dry grass, paper, leaves, etc. The exhaust system and catalytic system are very hot while the engine is running or immediately after th ...

Hyundai Kona (OS) 2018-2022 Service Manual: Power Window Motor Repair procedures
Inspection    • Wrap the protective tape on the tool to disassemble with the screwdriver or remover. • ...

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