Hyundai Kona: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Kona (OS) 2018-2024 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal
1.
Remove the following items.
(Refer to Suspension System - "Sub Frame")
2.
Remove the propeller shaft (A).
Tightening torque :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.1 - 47.0 lb-ft)

3.
Remove the trasfer assembly (B) after disconnect the mounting bolt (A).
Tightening torque :
49.0 - 68.6 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.4 lb-ft)

Installation
1.
To install, reverse the removal procedure.
  
1)
Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
2)
Smear and cover splines (B) with molybdenum type high pressure grease.
GREASE : SPL-1 or equivalent

3)
Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Transfer Fluid Repair procedures
Inspection    • Transfer oil shuold be inspected and refilled every 60000 km (400 ...

Oil Seal Repair procedures
Replacement 1. Remove the trasfer assembly. (Refer to 4WD System - "Trasfer Assembly") 2. Remove the oil seal (A). ...

Other information:

Hyundai Kona (OS) 2018-2024 Owners Manual: Exterior overview
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