Hyundai Kona: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Hyundai Kona (OS) 2018-2026 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal
1.
Remove the following items.
(Refer to Suspension System - "Sub Frame")
2.
Remove the propeller shaft (A).
Tightening torque :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.1 - 47.0 lb-ft)

3.
Remove the trasfer assembly (B) after disconnect the mounting bolt (A).
Tightening torque :
49.0 - 68.6 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.4 lb-ft)

Installation
1.
To install, reverse the removal procedure.
  
1)
Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
2)
Smear and cover splines (B) with molybdenum type high pressure grease.
GREASE : SPL-1 or equivalent

3)
Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Transfer Fluid Repair procedures
Inspection    • Transfer oil shuold be inspected and refilled every 60000 km (400 ...

Oil Seal Repair procedures
Replacement 1. Remove the trasfer assembly. (Refer to 4WD System - "Trasfer Assembly") 2. Remove the oil seal (A). ...

Other information:

Hyundai Kona (OS) 2018-2026 Service Manual: Wireless Charging Lamp Repair procedures
Removal    Handling wireless charging system parts by wet hands may cause electric shock. 1. Disconnect the negative (-) battery terminal. ...

Hyundai Kona (OS) 2018-2026 Service Manual: Inhibitor Switch Troubleshooting
Fault Diagnosis Fault Diagnosis for Symptom Major Symptom Expected Cause Items to Check and Measures Shift lever not operating Gear not marked on cluster Shock occurs while shifting lever Warning lamp ON ...

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